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How to Check and Adjust the Throttle

Engine revs at idle - bike wants to take off when engine is started, Before you give it the gas?

The throttle cable is probably attached too tightly OR has sharp turns, causing loss of "free-play". Relax turns and loosen cable, route cable w/more gradual turns where attached to handlebar and engine.

  • Do Not adjust idle screw (C) - this will Not restore throttle free-play nor idle engine down.
If unable to relax cable, and the bike still wants to take off when engine is started - Adjust throttle cable at carburetor:

  • Loosen Lock Nut (A)
  • Screw barrel nut on carb (B) clockwise (In) - until throttle cable, sitting in connector arm, sits against Idle adjustment screw (C).
Check for full throttle:
  • While holding trigger throttle Wide open, pull throttle cable (D) where attached to engine - if No movement is detected, you are getting full throttle, no adjustment required.
If movement Can be detected when pulled - you are Not getting full throttle:
  • Adjust throttle cable at carburetor:
  • Loosen Lock Nut (A), screw barrel nut on carb, (B) counter clockwise (OUT) Slightly - then check for cable movement, adjusting in/out as needed.
** IMPERATIVE **
LOCK NUT MUST BE LOOSENED FIRST - BEFORE ADJUSTING BARREL NUT!!!


** For those who did Not loosen lock nut 1st - replacement Barrel nuts are available at most small engine sales/service dealers. O/D 6mm
Same size barrel adjusting nut available at many bicycle shops, listed as Brake adjusting barrel.

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